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Centrifugal Pump Troubleshooting Guide
This “TROUBLESHOOTING” information is intended to guide in the general determination of pump
problems and their solutions.

Little or no discharge

  • Casing not initially filled with water. (Fill pump casing)
  • Total head too high. (Shorten suction and/or head)
  • Suction lift too high, or too long (Lower suction lift, install foot valve and prime, or shorten length of
    suction line)
  • Foot valve or suction line not submerged deep enough in water (Submerge lower in water‐‐at least 3
    feet)
  • Impeller damaged (Replace impeller)
  • Suction piping too small (Increase to pump inlet size or one size larger)
  • Motor wired incorrectly (Check wiring diagram)
  • Casing gasket or "O" ring leaking (Replace)

Loss of suction

  • Air leak in suction line (Repair & replace)
  • Suction lift too high (Lower suction lift, install foot valve and prime)
  • Clogged foot valve check valve or strainer (Unclog)
  • Defective foot valve or check valve (Replace)

Motor Overheats and Shuts Off (Overload)

  • Motor voltage does not match power supply voltage (Check motor connection against wiring diagram
    on the motor nameplate and against the power supply voltage)
  • Impeller is rubbing against pump case or not turning freely (Dismantle pump, unclog or replace the
    impeller)
  • Low voltage at the motor (Make sure electrical connections are tight)

Pump leaks at shaft

  • Worn mechanical seal (Replace mechanical seal)
  • Mounting plate or foundation not rigid enough (Reinforce)
  • Foreign material in pump (Dismantle pump and clean)
  • Impeller damaged (Replace impeller)
  • Worn motor bearings (Replace bearings)

Pump will not deliver water or develop pressure

  • No priming water in casing (Fill pump casing)
  • Mechanical seal leaking (Replace mechanical seal)
  • Leak in suction line (Repair or replace)
  • Discharge line is closed and priming air has nowhere to go (Open)
  • Pump is down (Replace worn parts)
  • Foot valve or check valve is leaking (Replace valve)

Pump will not prime

  • No priming water in casing (Fill pump casing)
  • Mechanical seal leaking (Replace mechanical seal)
  • Leak in suction line (Repair or replace)
  • Suction line or valve is closed (Open)
  • Foot valve or check valve is leaking (Replace valve)
  • Suction screen clogged (Clean or replace)

Pump will not start or run

  • Improperly wired (Check wiring against diagram on motor)
  • Stone or foreign object lodged in impeller (Dismantle pump and remove foreign object)
  • Motor shorted out (Replace motor)
  • Thermal overload has opened circuit (Allow unit to cool, restart after reason for overload has been
    determined

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