Pump Troubleshooting Guide
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Centrifugal Pump Troubleshooting Guide
This “TROUBLESHOOTING” information is intended to guide in the general determination of pump
problems and their solutions.
Little or no discharge
- Casing not initially filled with water. (Fill pump casing)
- Total head too high. (Shorten suction and/or head)
- Suction lift too high, or too long (Lower suction lift, install foot valve and prime, or shorten length of
suction line) - Foot valve or suction line not submerged deep enough in water (Submerge lower in water‐‐at least 3
feet) - Impeller damaged (Replace impeller)
- Suction piping too small (Increase to pump inlet size or one size larger)
- Motor wired incorrectly (Check wiring diagram)
- Casing gasket or "O" ring leaking (Replace)
Loss of suction
- Air leak in suction line (Repair & replace)
- Suction lift too high (Lower suction lift, install foot valve and prime)
- Clogged foot valve check valve or strainer (Unclog)
- Defective foot valve or check valve (Replace)
Motor Overheats and Shuts Off (Overload)
- Motor voltage does not match power supply voltage (Check motor connection against wiring diagram
on the motor nameplate and against the power supply voltage) - Impeller is rubbing against pump case or not turning freely (Dismantle pump, unclog or replace the
impeller) - Low voltage at the motor (Make sure electrical connections are tight)
Pump leaks at shaft
- Worn mechanical seal (Replace mechanical seal)
- Mounting plate or foundation not rigid enough (Reinforce)
- Foreign material in pump (Dismantle pump and clean)
- Impeller damaged (Replace impeller)
- Worn motor bearings (Replace bearings)
Pump will not deliver water or develop pressure
- No priming water in casing (Fill pump casing)
- Mechanical seal leaking (Replace mechanical seal)
- Leak in suction line (Repair or replace)
- Discharge line is closed and priming air has nowhere to go (Open)
- Pump is down (Replace worn parts)
- Foot valve or check valve is leaking (Replace valve)
Pump will not prime
- No priming water in casing (Fill pump casing)
- Mechanical seal leaking (Replace mechanical seal)
- Leak in suction line (Repair or replace)
- Suction line or valve is closed (Open)
- Foot valve or check valve is leaking (Replace valve)
- Suction screen clogged (Clean or replace)
Pump will not start or run
- Improperly wired (Check wiring against diagram on motor)
- Stone or foreign object lodged in impeller (Dismantle pump and remove foreign object)
- Motor shorted out (Replace motor)
- Thermal overload has opened circuit (Allow unit to cool, restart after reason for overload has been
determined
